Monitoring of MMCs grinding process by means of IR thermography

Abstract The objective of this investigation is to assess the IR thermography as a monitoring system able to detect the grinding conditions in order to test its use as an industrial tool for optimizing and control the process. To this aim an experimental investigation has been carried out in the grinding of Metal Matrix Composites (MMCs). These materials exhibit additional drawbacks with respect to conventional materials due to the abrasive nature of the reinforcement together with the softness of the matrix. The results show how the IR thermography can give a significant contribution in the definition of a strategy to control the grinding process as well as for the maintenance of the grinding machine

The Combination of Advanced Tools for Parameters Investigation and Tools Maintenance in Flow Forming Process

Abstract In this work, the authors present an investigation on technological parameters affecting the flow forming process of aluminum alloy 6060 tubular structures and to discuss about the tools maintenance. Flow forming tests were carried out by mounting a single roller on a lathe machine. A 3D thermo-mechanical finite element model was developed to analyze the interaction between the roller and the workpiece in terms of forces, strains and thermal distribution. The effects of friction conditions were investigated through the FE model results and comparing them with acquired thermal maps. The model was validated by comparing the geometrical characteristics of the workpieces, such as the axial elongation, the inner and outer tube diameter. Aluminum spring-back was taken into account with material model adopted in the numerical algorithm. Once collected a complete information on the process parameters, some thermal images were acquired on roller in order to find a parameters set able to reduce the stresses acting on it as far as to obtain the maximum elongation with the minimum number of passes

Evaluating the freeze–thaw phenomenon in sandwich-structured composites via numerical simulations and infrared thermography

The water ingress phenomenon in sandwich-structured composites used in the aerospace/aeronautical sector is a current issue. This type of defect can cause in the course of time several other defects at the boundary, such as corrosions, deformations, detachments. In fact, water may change its state of physical matter going towards the freeze–thaw cycle caused by the atmosphere re-entry of, e.g. space probes. In this work, the alveoli of a composite laminate have been filled with water, which was initially transformed into ice. By taking into account, the known quantity of water, the freeze–thaw cycle was simulated by Comsol Multiphysics® software, reproducing exactly the shape of the sandwich as well as the real conditions in which it was subsequently subjected in a climatic chamber. The experimental part consisted of monitoring the front side of the specimen by means of a thermal camera operating into the long-wave infrared spectrum, and by setting both the temperature and the relative humidity of the test chamber according to the values imposed during the numerical simulation step. It was found that the numerical and experimental temperature trends are in good agreement with each other since the model was built by following a physico-chemical point-of-view. It was also seen that the application of the independent component thermography (ICT) technique was able both to retrieve the positions of the defects (i.e. the water inclusions) and to characterize the defects in which a detachment (fabricated between the fibres and the resin) is present; the latter was realized above an inclusion caused by the water ingress. To the best of our knowledge, this is the first time that ICT is applied to satisfy this purpose.Postprint (author's final draft

Measuring the water content in wood using step-heating thermography and speckle patterns-preliminary results

The relationship between wood and its degree of humidity is one of the most important aspects of its use in construction and restoration. The wood presents a behavior similar to a sponge, therefore, moisture is related to its expansion and contraction. The nondestructive evaluation (NDE) of the amount of moisture in wood materials allows to define, e.g., the restoration procedures of buildings or artworks. In this work, an integrated study of two non-contact techniques is presented. Infrared thermography (IRT) was able to retrieve thermal parameters of the wood related to the amount of water added to the samples, while the interference pattern generated by speckles was used to quantify the expansion and contraction of wood that can be related to the amount of water. In twenty-seven wooded samples, a known quantity of water was added in a controlled manner. By applying advanced image processing to thermograms and specklegrams, it was possible to determine fundamental values controlling both the absorption of water and the main thermophysical parameters that link the samples. On the one hand, results here shown should be considered preliminary because the experimental values obtained by IRT need to be optimized for low water contents introduced into the samples. On the other hand, speckle interferometry by applying an innovative procedure provided robust results for both high and low water contents.This work was supported in part by the Spanish Economy and Competitiveness Minister under project TEC2016-76021-C2-2-R; Jose Castillejo Grant CAS17-00216 by the Spanish Minister of Education, Culture and Sports

Monitoring of jute/hemp fiber hybrid laminates by nondestructive testing techniques

Abstract Damage following static indentation of jute/hemp (50 wt.% total fiber content) hybrid laminates was detected by a number of nondestructive testing (NDT) techniques, in particular, near (NIR) and short-wave (SWIR) infrared reflectography and transmittography, infrared thermography (IRT), digital speckle photography (DSP), and holographic interferometry (HI), to discover and evaluate real defects in a laminate with a complex structure. A comparative study between thermographic data acquired in the mid- (MWIR) and long-wave infrared (LWIR) spectrum bands, by pulsed (PT) and square pulse (SPT) thermography, is reported and analyzed. A thermal simulation by COMSOL® Multiphysics (COMSOL Inc., Burlington, MA, USA) to validate the heating provided is also added. The robust SOBI (SOBI-RO) algorithm, available into the ICALAB Toolbox (BSI RIKEN ABSP Lab, Hirosawa, Japan) and operating in the MATLAB® (The MathWorks, Inc., Natick, MA, USA) environment, was applied on SPT data with results comparable to the ones acquired by several thermographic techniques. Finally, segmentation operators were applied both to the NIR/SWIR transmittography images and to a characteristic principal component thermography (PCT) image (EOFs) to visualize damage in the area surrounding indentation

The energy efficiency challenge for a historical building undergone to seismic and energy refurbishment

Abstract The renovation of historical buildings assumes a crucial role in the renovation processes of a historical city, and it is important to foresee appropriate interventions. A case study in L'Aquila city center is proposed in this work. The building, belonging to listed buildings for its historical value, being built in the 1930s, underwent to seismic and energy refurbishment, since it was damaged by the earthquake of 2009. The solution proposed aimed at improving the energy efficiency of the structure, by using an additional insulating layer, made of natural material (i.e. hemp), on the inside of the wall. The ceilings of the unheated spaces have been insulated, too, by using pure cellulose flocks. Moreover, an endothermic membrane has been employed on the external walls of the building. Analyses on the envelope were carried out by using thermographic inspections, performed both in summer and in winter seasons, and by measuring the total thermal transmittance of the wall assembly before and after the refurbishment with the help of a heat flow meter

Holographic interferometry (HI), infrared Vision and X-Ray fluorescence (XRF) spectroscopy for the assessment of painted wooden statues : a new integrated approach

Wood has been routinely employed in decorative arts, as well as in sculptures and paintings (support) during the Middle Ages, because of its unique aesthetic virtues. It may safely be assumed that wood, as a material for monumental sculpture, was much more commonly employed in the mediaeval period than existing examples would seem to indicate (Bulletin of the metropolitan Museum of Art, 2013). Wood is easily obtainable; it could be carved and put in place with less difficulty than stone, it is chemically stable when dry, and its surface offers a compatible substrate for paint application. However, the use of wood is not without pitfalls, and requires an understanding of its anisotropic and hygroscopic nature. It is also dimensionally unstable and subject to deterioration by fungi and insects. Moisture-related dimensional changes are certainly among the most challenging problems in painting conservation. With the purpose of preventing important damages, the use of non-or microdestructive testing (NDT) techniques is undoubtedly of paramount interest for painted wooden statues of great value. This work has a threefold purpose: (1) to validate the effectiveness of an integrated approach using near-infrared (NIR) reflectography, square pulse thermography (SPT), and holographic interferometry (HI) techniques for discovering old repairs and/or inclusions of foreign materials in a wooden structure, (2) to confirm and approximately date the restoration carried out by x-ray fluorescence (XRF) spectroscopy and energy-dispersive x-ray spectroscopy (EDS) (that is assembled with a scanning electron microscopy—SEM) techniques, and (3) to combine into a multidisciplinary approach two quantitative NDT results coming from optical and thermographic methods. The subject of the present study was a statue named “Virgin with her Child” (XIV century), whose origins are mysterious and not properly documented

Thermography data fusion and non-negative matrix factorization for the evaluation of cultural heritage objects and buildings

The application of the thermal and infrared technology in different areas of research is considerably increasing. These applications involve nondestructive testing, medical analysis (computer aid diagnosis/detection—CAD), and arts and archeology, among many others. In the arts and archeology field, infrared technology provides significant contributions in terms of finding defects of possible impaired regions. This has been done through a wide range of different thermographic experiments and infrared methods. The proposed approach here focuses on application of some known factor analysis methods such as standard nonnegative matrix factorization (NMF) optimized by gradient-descent-based multiplicative rules (SNMF1) and standard NMF optimized by nonnegative least squares active-set algorithm (SNMF2) and eigen-decomposition approaches such as principal component analysis (PCA) in thermography, and candid covariance-free incremental principal component analysis in thermography to obtain the thermal features. On the one hand, these methods are usually applied as preprocessing before clustering for the purpose of segmentation of possible defects. On the other hand, a wavelet-based data fusion combines the data of each method with PCA to increase the accuracy of the algorithm. The quantitative assessment of these approaches indicates considerable segmentation along with the reasonable computational complexity. It shows the promising performance and demonstrated a confirmation for the outlined properties. In particular, a polychromatic wooden statue, a fresco, a painting on canvas, and a building were analyzed using the above-mentioned methods, and the accuracy of defect (or targeted) region segmentation up to 71.98%, 57.10%, 49.27%, and 68.53% was obtained, respectively

Thermographic non-destructive evaluation for natural fiber-reinforced composite laminates

Natural fibers, including mineral and plant fibers, are increasingly used for polymer composite materials due to their low environmental impact. In this paper, thermographic non-destructive inspection techniques were used to evaluate and characterize basalt, jute/hemp and bagasse fibers composite panels. Different defects were analyzed in terms of impact damage, delaminations and resin abnormalities. Of particular interest, homogeneous particleboards of sugarcane bagasse, a new plant fiber material, were studied. Pulsed phase thermography and principal component thermography were used as the post-processing methods. In addition, ultrasonic C-scan and continuous wave terahertz imaging were also carried out on the mineral fiber laminates for comparative purposes. Finally, an analytical comparison of different methods was give

Santa Maria di Collemaggio Church (L’Aquila, Italy) : historical reconstruction by non-destructive testing techniques

The main goal of this work was the non-destructive testing (NDT) of an ancient fresco (15th century) preserved in the Santa Maria di Collemaggio Church (L’Aquila, Italy) and damaged after the 2009 earthquake. Active infrared thermography (IRT), near-infrared (NIR) reflectography and ultraviolet imaging (UV) were used. In addition, the state of the fresco prior to the earthquake was analyzed by electronic speckle pattern interferometry (ESPI), digital speckle correlation (DSC), raking light, tap, and chemical NDT techniques. The use of these techniques was important for the monitoring of new damages and for a comparison between the results over the years. Square heating thermography (SHT) data were processed using principal component thermography (PCT) and pulsed phase thermography (PPT) algorithms, in order to improve the defects’ signature and to reduce the impact of non-uniform heating and emissivity variations due to the painting’s pigments. A multi-analysis approach, segmentation operators and a specific data correlation method emphasize the overall study of the fresco. Furthermore, the facade and the high altar area were inspected by passive thermography and ground-penetrating radar (GPR), respectively. In the present case, the combined use of NDT techniques was useful to fill in the gaps in the construction history of the building